Remove ferrule

Tape head to prevent scratching/scarring. (a)

Using a utility knife, (b) cut and remove the old ferrule. (c)

Heat may be applied during this stage to soften the ferrule and make it easier to remove. However, use caution as the cosmetics of both the shaft and clubhead can be permanently damaged by direct heat.
 

 
 

Remove shaft from head

Place the golf club in a shaft removal device and apply heat to the sole and hosel areas using a heat gun. (a)

 

 

Apply pressure to the extractor as heat is being applied to the head and continue until bond is softened. The clubhead should separate from the shaft with ease. (b)

Use caution in removing head as the clubhead becomes extremely hot during this stage.

 

Cone hosel
 

At this point, the clubhead has excess epoxy in the hosel area that must be removed prior to inserting the new shaft. First, use caution not to damage the cosmetics of the clubhead while placing the head in a vice. Being careful not to damage the inside diameter, use a drill bit to clean out the hosel area of any dried epoxy that remains.

 

Next, if necessary, use a coning bit to apply a beveled edge to the top of the hosel. This will decrease the chance for breakage (especially with composite shafts) by providing a smoother surface at the point where the shaft enters the hosel area.

 

Thirdly, use a sanding bit or wire brush to remove any burrs that may remain. The clubhead is now ready for the new shaft.

 

Shaft trimming and preparation
 
Pay close attention to the trimming instructions for the shaft that is being used. Some products receive an initial tip trim to achieve an appropriate flex and are then butt cut to the finished length, while others are simply butt cut to length with no tip trim required. If a tip cut is required, mark the length of the cut with a marker and cut to the appropriate length.

 

Next, the shaft must be properly abraded to insure a proper bond between the shaft and clubhead when the epoxy is applied.
Insert and seat (make sure the shaft is inserted entirely) the shaft into the clubhead and place tape around the shaft to mark the amount of insertion depth into the clubhead. This tape will also protect the shaft from any scratches during the abrasion process.

 

Using either a belt sander or utility knife, remove the paint from the area below the tape. Use caution that you do not remove too much of the shaft material during this process as it could lead to loss of performance and breakage during play.

Measure and cut overall club length

 

First, place new ferrule on the tip end of shaft and insert the shaft into the clubhead, seating the shaft in the bottom of hosel. This will insure proper placement of the ferrule.

 

Now, measure the overall length of the golf club using an approved measuring device and butt cut to finished desired length.

Epoxy shaft in head

 
 
Thoroughly mix epoxy and place on both the outside diameter of the shaft and the inside diameter of the hosel and insert the shaft into the head.  
 
 

Dress ferrule

   
  Once epoxy has set, if required, turn down the ferrule to appropriate outside diameter of hosel using a belt sander (linen belt). The ferrule will have a rough appearance that can be dressed by applying acetone on a clean, paper cloth.
 
 

Grip

Place club in a vise and lay grip above shaft in order to mark the appropriate length of tape required from butt end.
Use two-way tape to build grip to required thickness and apply grip solvent to the tape and inside of grip.
Slide grip over the butt of the shaft until the butt of the shaft seats against the cap of the grip.
 
  Wait 12 hours before using the club
 
  Thanks to Professional CLUBMAKER'S Society Technical Director Bob Dodds for the photo sequence of shaft installation.PCS is the only independent, worldwide organization of professional clubmakers, and its certification programs include clubmaking, club repair, and club fitting. More information is available at www.proclubmakers.org

 

 

 

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